Powerstream Screw

ErP 2021 compliant screw chillers with mechanical capacity control and extended operating limits for process and general industry cooling applications

250 – 1700 kW

Applications: Process cooling • Refrigeration • Commercial

INDUSTRY-GRADE WATER-COOLED CHILLERS

This range features all the distinctive characteristics that place Powerstream Screw chillers at the top of their class: highly reliable compressors, stepless capacity control, versatile control software, and extended operating range to cover different application scenarios.

The chillers are intended for 24/7 use during their entire lifespan in industrial environments, easy in installation and startup, and require minor maintenance. Users can select from dozens of models to exactly match existing cooling loads and to fulfill today’s stringent environmental policies: besides R134a-driven versions, we offer models running on reduced-GWP refrigerants R513a and R450a.

Water-cooled screw chiller

FEATURES AND ADVANTAGES

POWERSTREAM SCREW

Of the lengthy list of advantages of Powerstream Screw chillers, the most significant are reliability and long service life. Other benefits include:

  • Premium efficiency at partial and full loads
  • Selection of refrigerants, including lower GWP mixtures
  • Low pressure drops on flooded evaporator and water-cooled condenser, enabling energy savings on pumping
  • Low installation and maintenance costs
  • Reduced operating costs

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Screw chiller

DESIGN AND COMPONENTS

Simple and time-proven design of Powerstream Screw chillers includes the latest components and technology in refrigeration, thus guaranteeing optimized performance and reduced energy use in applications.

  1. Semi-hermetic screw compressors
  2. Control software
  3. Flooded evaporator
  4. Shell-and-tube condenser
  • 1. Screw Compressors

    INFINITE CAPACITY CONTROL • HIGH SEASONAL EFFICIENCY • PROVEN RELIABILITY

    Chiller design incorporates compact screw compressors with mechanical capacity control: the cooling capacity controlled by a slider, which allows an adaptation of the compressor displacement to the power requirement by shifting the start of the compression process through the axial movements of the control slider. The slider, starting from the full load position (100%), can be infinitely adjusted to a nominal of 25%. Resultant seasonally weighted energy efficiency is high, exceeding industry standards for screw compressors.

    The perfect match of refrigerants and compressor guarantees stable operation under extended operating limits with higher pressure ratios and lower condensing temperatures compared to earlier compressor generation. Robust, low-vibration design of the compressors contributes to long chiller service life and minimum maintenance costs.

  • 2. Controls

    FULL CONTROL FOR CHILLED WATER PLANTS

    The chiller control system is an intelligent control solution designed to meet customer demands for the efficient operation of cooling systems and giving complete control for plant operators. The control software can manage stand-alone chiller or multiple units via a sequence controller enabling unit configuration to suit ongoing cooling demand and user-specific requirements:

    • Dynamic cooling demand adjustments
    • Compressor rotation
    • Constant superheat control
    • Head pressure control
    • Connectivity/networking options
    • Intelligent auxiliary controls
    • Smart alarm handling

    The chiller provides direct linking to the building management system (BMS) for collecting operating data for event response activity and further analysis.

    Using control software, the units can be configured for constant or variable flow control depending on cooling plant configuration (primary-only or primary/secondary systems) and customer requirements. Flow control logic dynamically adjusts the pump speed based on actual load, optimizing energy consumption for the chilled water plant.

  • 3. Flooded Evaporator

    ADOPTED FOR PART LOAD CONDITIONS • ENABLES HIGH EVAPORATION TEMPERATURES

    ​Flooded shell-and-tube evaporator used in Powerstream design offers extremely high evaporating temperatures for a given supply water temperature and optimized for refrigerant R134a and HFC/HFO blends. The heat transfer rate of the evaporator enhanced with internal refrigerant side tube grooving and optimally positioned baffles. Internal baffles in the water circuit optimize the flow while keeping pressure drop to a minimum. Reduced baffle spacing ensures high heat transfer at low flow rates, as well as for brine operation.

  • 4. Shell-and-Tube Condenser

    EASY OF MAINTENANCE/CLEANING • OPTIMIZED FOR HFC/HFO

    Powerstream chillers feature newly developed shell-and-tube water-cooled condensers optimized for refrigerant R134a and HFC/HFO blends to provide the best possible efficiency. With high-grade finned tubes, the new design of the internal baffles and shell, these condensers provide lower condensing temperatures and maximum efficiency with a low cost per kW, as well as the shorter length and reduced weight.

    Optimized water flow also reduces the risks of fouling and erosion of the heat exchanger, while reduced pressure drop enables savings on pump energy. New heat exchangers allow the extended range of condensation temperatures, making the chiller suitable for almost any kind of application.

DRY COOLER SELECTION

We recommend operating Powerstream chillers together with Bora or Mistral series dry coolers. These dry coolers specifically engineered and optimized for use with water-cooled chillers, offer high performance, and enable a close temperature approach.

Bora Series

The Bora series is well-suited for urban locations due to their low sound emission, as well as for high-polluted areas and coastal installation due to the high corrosion resistance of microchannel heat exchangers used in the unit design. For the installations in hot climate zones, we recommend Bora dry coolers with evaporative pads. Evaporative dry coolers lower temperature of the air entering cooling coils, thus enabling lower condenser water temperatures and providing energy savings on compressors of up to 35%. Bora dry coolers feature EC-fans with Modbus control and supplied pre-wired.

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Dry cooler

Mistral Series

Mistral series dry coolers equipped with finned tube heat exchangers with internally grooved copper tubes and are ideal for any kind of industrial and commercial applications. These dry coolers are inherently robust, simple by design and perfect in the specification. Protective coatings make Mistral dry coolers highly corrosion-resistant and improve service life of the system.

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PRODUCT SPECIFICATIONS

Capacity [kW] 250 … 1700
Design WATER-COOLED
Compressors SCREW
Refrigerant R134A/R513A/R450A
Energy efficiency (EER) UP TO 5.82
Seasonal efficiency (ESEER) UP TO 7.68
Condensers S&T
Evaporators FLOODED S&T
Evaporation control EEV
Refrigeration circuits SINGLE/DUAL
Warranty 3 YEARS